I.Lead Engineer Major Duties and Responsibilities
- Conceptualize, Build, simulate, and optimize the process models using Plant Simulation and C-Draw simulation Software.
- Understand process flows, analyze data, and effectively represent in simulation model to achieve better interrelationship and process improvement.
- Lead and coordinate simulation and Planning efforts between teams to develop optimal solutions for the designed concept or current process.
- Deliver results according to project schedules and quality.
- Provide results to leadership and coordination between internal departments and Plants for multiple sites.
- Develop design solutions to provide best process flow to improve the throughput of the facilities.
- Inspect facilities in accordance with corporate standards and procedures.
- Perform self-check as per the process and submit the proposal of changes.
- Update all the project tracking sheets.
- Update timesheets on a daily basis
- Provide training to new engineers.
- Additional responsibilities specific to SME(Subject Matter Expertise) roles are listed below.
- Act as coach/mentor/Goto person for the business unit for questions and problems within his/her area of expertise.
- Support functional leader in developing strategies related to project executions, workshare.
skill-gap closure plans, assessment tools
- Support in GMS implementations within function
- Support in defining performance objectives, defining acceptable performance levels & project tracking.
- Guide to resolve issues relevant to project deliverables within their area of expertise.
- Obtain or provide approval/guidance for changes to processes and practices within their area of expertise (Through Global council meetings, if necessary) .
- Facilitate and lead in appropriate initiatives/projects as needed.
II.Knowledge
- Knowledge about functionality of Throughput Simulation Softwares (Plant Simulation/Anylogic/Automod, FactoryCAD/FLOW, FlowPlanner). AutoCAD, MS Visio, MS office tools
- Ability to code logic(simtalk2) of simulation model
- Ability/Experience modeling warehouse/material traffic and logistics
- Knowledge about workflow and processes in Body, Paint, GA, and GPS
- Knowledge about throughput behaviors and production systems
- Knowledge about Lean Manufacturing Strategy (ex. GMS, TOC)
- Ability to address unusual and/or difficult problems with analytical ability and problem solving techniques.
- Understanding of lean manufacturing principles, layout design and Material flow and layouts
- Demonstrated ability to work effectively with other departments.
- Excellent research-ability of multiple information and data sources
- Ability to adapt to changes, different roles, or environments.
- Willing to Travel
- Required flexibility in working hours. Due to global business requirements
- Extended hours required as part of job requirements.
- Excellent Communication (verbal & written) and meeting facilitation skills.
- Communication skills, Interpretation skills, Presentation Skills,
Ability
- High level of interpersonal, oral and written communication skills-ability to interact with all levels of the organization. (Required).
- High level of analytical ability and problem-solving skills (Required).
- Demonstrated ability to work well with multiple customers at the same time (Required)
- Ability to travel is required.
III.Educational Qualifications
B.E / B.Tech (Mechanical / Production / Industrial / Automobile)
IV.Experience
- 10-15yrs in Automobile / Mechanical allied Engineering Industry (Required).
- Experience in Throughput Simulation Analysis for manufacturing systems.
- Working knowledge of Industrial Engineering including Vehicle Development Process, Global Manufacturing Systems, Bill Of Process (BoP), Bill of E quipments (BoE), Vehicle assembly process in automotive plant (Body / Paint / GA)